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Poor tooling condition can cause many tableting problems, but these problems can be minimized or eliminated by adopting a simple, seven-step tool-care process. We can adopt a seven-step process resolves tableting problems, which is a logical, planned, and professional approach to tooling maintenance and storage. The seven steps are summarized as follows: ◆ Clean: The compressing chamber should timely clearance. Rotary tablet press after working hours, tableting interior will be full of fine powder of materials, the powder adheres to these tiny punch, punch hole and the hole ... Read More
There are nine types of machine maintenance. Each one has its pros and cons (except reactive maintenance, which is all cons), and can be mixed and matched with assets to create a balanced maintenance program. Reactive maintenance Reactive maintenance refers to repairs done when a machine has already reached failure. Since it’s unexpected, unplanned, and usually leads to rushed, emergency repairs, It’s often called “fighting fires.” Run to fail maintenance Run to fail maintenance is very similar to reactive maintenance. It involves letting a piece of equipment run until it b ... Read More
Waiting until tablet presses or other pieces of pharmaceutical equipment break down can be a costly mistake. Instead of waiting for malfunctions or unexpected incidents that may halt or decrease production, manufacturing facility managers should implement consistent preventative maintenance procedures. Daily inspections and regular tune-ups can maintain tablet presses in like-new condition and reduce irregular contact wear, noises, and process malfunctions. Regular preventative maintenance also ensures that tablets are produced according to exact physical and chemical param ... Read More
Imagine waiting at the pharmacist’s as your prescription gets filled up. The guy filling your prescription smiles as he counts… One, two, three, four, five… while at the same time trying to maintain eye contact with you. He drops each successive pill inside a small package where he writes ‘3 times a day for 10 days’ on the label. You don’t have to be a mathematical genius to know that 3 times 10 totals to 30 tablets, right? But what if, when you arrive home and on a whim decide to count the drugs, and discover instead of 30 you have 50 tablets? If it were a bag of apples an ... Read More
Labeling machine is one of the packaging equipment which put rolls of self-adhesive paper tags mounted on PCB, products and bags. Labeler is an indispensable part of modern packaging machines. Currently in China, types of labeling machines are gradually increasing, as well as technological level, which means changing from manual or semi-automatic technology to fully-automatic technology. With more attention on it, maintenance on labeler is necessary and can prolong its life. Following are 4 aspects to maintain labeling machines. 1.Installing and operating environment: it sh ... Read More
The beginning of the work process is that the bottle is fed to the labelling machine at a constant speed on the conveyor. The mechanical fixture separates the bottles a fixed distance and pushes the bottle in the direction of the conveyor. The mechanical system of the labeler includes a drive wheel, a labeling wheel, and a reel. The drive wheel intermittently drags the label belt to move, the label tape is pulled out of the spool, and the label wheel is pressed against the bottle by the labeling wheel. An open-loop displacement control is used on the reel to maintain the te ... Read More
What is a Pill Counter and how does it work? Pill counters, also known as tablet counters or drug counters, are used for the accurate and time saving counting of medication in tablet or capsule form. The counter uses precise weighing based on the initial weight of the empty pill vial followed by the weight of an individual pill. Once the desired pill count balance is added, the counter is able to calculate the number of pills in the container. What is a Pill Counter used for? Counting pills is a repetitive and arduous task that is expensive and time consuming. It has previo ... Read More
Applications of Tablet Counting and Filling Machines in the Pharmaceutical Industry Do you know that Tablet Counting and Filling is a necessary procedure in the pharmaceutical industry? Indeed, you have to be sure about the quantities of your productions. Besides, medicines are very crucial to people’s health, and thus you have to be sure of their numbers because it would translate into the dosage given to patients. Above all, assessing the tablet counts is essential for analyzing your production rate. The numbers are significant when it now comes to the economic perspectiv ... Read More
Manufacturers and consumers both like to see polished and shiny capsules. Capsules covered in dust from the drug product formulation look unappealing and may have an unpleasant taste. The dust can also cause problems with bottling and blister packaging equipment and require excessive housekeeping in capsule-filling and packaging areas. Capsule polishers can eliminate these problems by cleaning the outside of the capsules as they exit the capsule filler. Pharmaceutical manufacturers originally filled capsules manually and then wiped the capsules with a polishing cloth to phy ... Read More
Capsules are the dosage forms in which the drug formulation in a powder, semisolid, or liquid form is enclosed in a shell. This shell is generally made from gelatin but can be made from other polymers such as hydroxypropyl methylcellulose (HPMC), polyvinyl alcohol (PVA), seaweed, or starch. Capsules are usually colorless. A variety of colored capsules are now available in commerce. Colored capsules may be used to encapsulate ingredients that would appear unattractive in a colorless capsule. Depending on the composition of the gelatin shell, the capsules can be hard or soft ... Read More