company news about How to Choose a Capsule Filling Machine

Whether you're a home user looking to create your own supplements or a medium to large-scale manufacturer, the right machine can enhance efficiency, improve product quality, and meet specific production needs.Choosing the right capsule filling machine is crucial for both individuals and businesses engaged in the production of capsules. In this guide, we will explore key considerations when selecting a capsule filling machine, including production quantity, capsule sizes, ingredients, durability, ease of use, cleaning, regulatory compliance, and support services. Additionally, we will provide tailored recommendations for different purchasing scenarios to help you make an informed decision.

1. How Much Do You Need to Produce?

Think about the quantity of capsules you need to fill. If you’re a home-user, or a small to medium-sized business, manual machines are often the most cost-effective option. but it not easy for operation.

Manual Machines:

SED-255SJ-S
Capacity: about 10,000 capsules/h

SED-400SJ-S
Capacity: about 20,000-40,000 capsules/h

Manaul capsule filling machine is used for fitting the caps and bodies of 000#—5# capsules and filling drug powders. It is suitable for small and medium-sized pharmaceutical factories, health product factories, hospitals, animal medicine factories, research institutes, laboratories, pesticide factories, and clinics and pharmacies with a large number of patients for small to medium batch production. This machine is a new type of machinery launched by our company, which is a capsule filling equipment specifically designed for the pharmaceutical industry. On the basis of the traditional capsule filling machine, it has been repeatedly improved. It has improved the frequency and amplitude of the vibrator and the curvature of the arrangement guide plate, making its arrangement speed faster and the success rate of automatic arrangement higher. And the body is made of stainless-steel material, which meets the requirements of GMP standards.

If your production needs are more substantial, semi-automatic machines might be the better choice. They are designed for medium-scale production and automate some of the processes, increasing efficiency without sacrificing quality.

Semi-Automatic Machines:

SED-BJ-I-A
keypad control
Capacity:about 10000-22500 capsules/h

SED-BJ-III
touch screen control
Capacity:about 10000-22500 capsules/h

SED-BJ-IV

touch screen control
dual capsule sowing stations

Capacity:about 20,000-35,000 capsules/hr

However,For large-scale production, automatic machines are essential. These machines operate at high speeds and are fully automated, which reduces labor costs and increases overall efficiency.
 

Semi-Automatic Capsule Filling Machine is special capsule filling machine, which is suitable for capsule filling of powder and granules in small and medium pharmaceutical factory, hospital preparation lab, etc. And it can complete capsule sewing, separating, filling, locking, etc.

The machine adopts PLC, touch screen, stepless frequency conversion, and pneumatic control. The dosage is accurate, and the operation is convenient. The overall machine is made of 304 stainless steel, in line with GMP requirements.

Automatic Machines:

SED-400J
Capacity:about 24,000 capsules/h

SED-800J
Capacity:about 48,000 capsules/h

SED-2500J
Capacity:about 150,000 capsules/h

Automatic Capsule Filling Machine is commonly used in the pharmaceutical, nutraceutical industries to fill empty hard gelatin capsule of various sizes with powders and pellets (optional). The capsule filler automatically orientates, opens the empty hard gelatin capsule, properly fills the capsule with powder, and automatically closes the capsules.

2. What Sizes of Capsules Do You Need?

Capsules are categorized by sizes ranging from 5 (smallest) to 000 (largest).The numeric designation used for capsule sizes is inversely correlated to the size of the capsule.The larger the number, the smaller the capsule.
Understanding these sizes is crucial when selecting a capsule filling machine.
One of the most common questions our customers ask is:

Can a size 00 machine fill size 0 capsules?

Answer: No, manual capsule machines are designed to handle only one specific capsule size. Changing sizes would necessitate new parts, which would be as costly as purchasing an entirely new manual capsule press.

However, some specialized models, such as full-automatic Series capsule filler, can accommodate multiple capsule sizes, though they require interchangeable parts for each specific size.

3. What Types of Capsule Ingredients Are You Using?
There are different types of capsules, but we’ll focus on the three main, uncolored types’ ingredients:

Gelatin Capsules: The most common option, gelatin capsules are affordable and widely available. However, they are not suitable for vegans or individuals with dietary restrictions.

HPMC Capsules: Made from hydroxypropyl methylcellulose (HPMC), these capsules are marketed as a vegetarian alternative. However, this is still debated .

Pullulan Capsules: These are made from pullulan gum and are the most suitable for those seeking a truly vegan product. They are a natural alternative and a preferred choice for many health-conscious consumers.

4.Is It Easy to Clean?

Hygiene is crucial in capsule production, particularly for businesses. A good machine should be easy to clean to prevent cross-contamination and ensure product safety.
Disassembly Features: Machines like the Automatic Series are designed for easy disassembly, allowing for quick cleaning. This feature is especially important for larger presses, where access can be challenging.
Quick Adjustments: Machines that are easy to clean also allow for quick adjustments. If you encounter capsules with slightly different specifications, you can modify your machine with minimal hassle.
 

Conclusion

Selecting the right capsule filling machine involves careful consideration of various factors, including production quantity, capsule sizes, ingredients, machine reliability, ease of use, cleaning, regulatory compliance, and support services. By assessing your specific needs and understanding the options available, you can make an informed decision that aligns with your production goals.

If you have further questions about capsule filling machines or need additional guidance, feel free to comment below. We're here to help you find the perfect solution for your capsule production needs!